Mountz MD-Series Robotic Electric Screwdrivers
The Mountz MD smart robotic screwdriver system provide engineers and operations with the latest torque fastening system with error-proofing technology that eliminates manufacturing risks and prevents product defects. The high-performance torque fastening system allows manufacturers to optimize the assembly area, reduce labor costs, and increase productivity.
Combined with a built-in screw counter and error-proofing software, Mountz DC control tools offer maximum production results and product oversight.
Designed for high production and sensitive environments, the MD-Series drivers are durable and reliable to make sure your assembly process runs smoothly.
MD Screwdrivers MUST be combined with the MDC Controller.
Optimize Your Assembly Process:
- Accuracy ± 10% CW/CCW standard.
- Using a smart tool reduces tooling costs and improves operations by optimizing a company’s manufacturing footprint. A single electric screwdriver fastening system can replace up to 15 screwdrivers.
- All Mountz DC controllers include free product software (ParaMon) for programming and analysis – no annual licensing is required.
- Digital I/O signals for interfacing with a machine & PLC interface for line control monitoring techniques.
- Description
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Description
CHOOSE THE MODEL BELOW FOR PURCHASING DETAILS
| Model | Driver Type | Item Name / Number | American | S.I. | Drive Size | |
|---|---|---|---|---|---|---|
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MDA2601-E | Robotic | 310043 | 0.26 – 3.4 lbf.in | 2.9 – 38.4 cN.m | 4mm D-Cut |
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MDA2602-A | Robotic | 310044 | 0.43 – 6 lbf.in | 4.9 – 67.8 cN.m | 1/4″ F/Hex |
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MDA2604-A | Robotic | 310045 | 1.7 – 12.1 lbf.in | 19.2 – 136.7 cN.m | 1/4″ F/Hex |
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MDA2611-A | Robotic | 310046 | 3.4 – 29.5 lbf.in | 38.4 – 333 cN.m | 1/4″ F/Hex |
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MDA2616-A | Robotic | 310047 | 4.3 – 43.4 lbf.in | 49 – 490 cN.m | 1/4″ F/Hex |
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MDA3201-A | Robotic | 310048 | 0.86 – 10.4 lbf.in | 9.7 – 117.5 cN.m | 1/4″ F/Hex |
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MDA3202-A | Robotic | 310049 | 1.7 – 19 lbf.in | 19.2 – 214.7 cN.m | 1/4″ F/Hex |
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MDA3204-A | Robotic | 310050 | 3.4 – 34.7 lbf.in | 38.4 – 392 cN.m | 1/4″ F/Hex |
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MDA3211-A | Robotic | 310051 | 8.6 – 78.1 lbf.in | 1 – 8.8 N.m | 1/4″ F/Hex |
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MDA3216-A | Robotic | 310052 | 17.3 – 121.5 lbf.in | 2 – 13.7 N.m | 1/4″ F/Hex |
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MDA3236-Q | Robotic | 310053 | 34.7 – 243 lbf.in | 3.9 – 27.4 N.m | 3/8″ Sq. Dr. |
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MDA3264-Q | Robotic | 310054 | 69.4 – 434 lbf.in | 7.8 – 49 N.m | 1/2″ Sq. Dr. |
CHOOSE THE MODEL BELOW
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| Model: | Socket Head Power Bits 1/20 x 2″ |
| Item Name / Number: | 121039 |
| Bit Hex Size: | 1/20″ |
| Bit Length(IN): | 2″ |
| Package Quantity |
- Drivers include a front mounting flange.
- Electric screwdriver is engineered for automation applications that provide manufacturers with a rapid, reliable and precise method of fastening screws. Automation helps reduce the production cycle time.
- Easy integration into the production line via ethernet or Modbus protocols. Rapid reconfiguration for new production projects into existing manufacturing infrastructure.
- Forward and reverse direction. Start and stop output signals.
MDC Controller:
- Fully programmable via the touch screen
- Digital I/O signals for interfacing with a machine & PLC interface for line control monitoring techniques.
- Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
- Collect and save all fastening data on SD memory card.
- MCD Controller provides fastening torque data analysis (Standard Deviation, Mean, Average, CP, CPK ).
Error-Proofing:
- Error-proof the fastening process and eliminate manufacturing risks and prevent product defects.
Process Optimization:
- Achieve multiple fastening tasks with one screwdriver system. A single fastening system can replace up to 15 power tools.
- Digital I/O allows interfacing with a machine & PLC interface for line control monitoring techniques.
- Programmable fastening sequences and workflows. Create standardized fastening workflows. Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
- The built-in screw counting function ensures that all screws are accounted for during the assembly process.
- Operational for thread tapping applications.
Data Collection and Analysis:
- Data collection – record and store torque and fastening data.
- Collect and store essential quality data in a repository for data analytics, regulatory compliance, and traceability.
Mountz Quality Standards:
- Low maintenance with an extended life cycle.
- Swiss DC servo motor provides precise, accurate, and repeatable torque control.
- Low inertial force provides smooth reaction-less operation with little G force to assembled parts.
Tool Packaging Includes
- Power tool table (3 meter length)
- Tool hanger hook
- Tool calibration report
Set-Up:
- Requires MDC Controller.
- Drive Adapter: This adapter changes the bit drive socket configuration from a ¼” drive to a 4mm HIOS drive or vice versa.
- I/O Cable for connecting the Mini Controller to the 44P I/O Wiring Box device.
Process Improvement:
- Automation Screw Presenter: Deliver up to two screws per second to a fixed point where a human or robotic operator picks them up, cutting production time in half.
- Vacuum Adapter: The kit is mounted on an electric screwdriver with a suction head that holds the screw on the bit, enabling the operator to pick it up with the tool. This effective, time-saving device works with most fasteners—commonly used with a screw presenter.
Service & Calibration:
- Torque Analyzers & Sensors: If torque tools slip out of calibration, that could impact the quality of your products. Having an accurate way to test calibration onsite regularly is a great way to reduce risk. With Mountz torque analyzers and sensors, you can test tools before they go into service daily or weekly.
- Run-Down Adapters: It is used when testing power tools with a torque analyzer or sensor. The run-down adapter (RDA) is designed to provide consistent and reliable torque readings for power-driven torque control tools. An RDA reduces the impact and irregular peaks that cause poor repeatability. The device is mounted in-line between the tool drive and the transducer.
- Prepaid Calibration Vouchers: Book service and maintenance in advance to ensure your tools are always in top condition and ready to use. Add this service to any tooling purchase.
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