Mountz ECTD Controllers
Mountz ECT transducerized smart screwdriver systems provide engineers and operations with the latest error-proofing technology that eliminates manufacturing risks and prevents product defects.
Designed for high production and sensitive environments, the ECT drivers are durable and reliable to ensure your assembly process runs smoothly with high-precision torque control.
Combined with built-in screw counters and error-proofing software, Mountz DC control tools offer maximum production results and product oversight. The ECTD control system monitors and controls all aspects of the automation process, from installing error-proofing disciplines to adaptive fastening strategies.
ECT-Series screwdrivers MUST be combined with the ECTD Controller for programming.
ECT drivers offer a torque range suitable for micro, low, and higher torque applications.
All Mountz DC controllers include free product software for programming and analysis – no annual licensing is required.
Optimize Your Assembly Process:
- The ECT is transducerized – featuring a built-in sensor that continuously measures torque in real-time to collect, record, and store fastening data for analysis.
- Digital I/O allows interfacing with a machine & PLC interface for line control.
- Using a smart tool reduces tooling costs and improves operations by optimizing a company’s manufacturing footprint. A single electric screwdriver fastening system can replace up to 15 screwdrivers.
- The EZ-Glider position control torque arm is an error-proofing system that detects and eliminates costly screw-fastening errors and ensures that every screw is correctly tightened in the correct sequence. Paired with ECT smart screwdrivers, the torque arm adds an extra layer of error-proofing to the fastening process.
- Mountz ECT screwdrivers are clean room compliant (ISO14644-1 2015 Class 5).
- NEW – MountzCom III Software: Empower your team to maximize productivity, efficiency, and control of your tools like never before with an improved suite of quality-of-life improvements. Customization meets simplicity with MountzCom III’s user role preferences. Tailor access and permissions to individual team members, granting them the right level of control and visibility. Our software ensures that every user experiences a role centered interface, reducing errors in selecting and editing parameters.
- Description
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Description
Mountz ECTD controllers power and program the ECT-Series transducerized electric screwdrivers, turning each fastening into a measured, recorded result. Phil Industries, an authorised Mountz distributor in Singapore, supplies ECTD controllers with the ECT tools, on-site set-up and after-sales support.
CHOOSE THE MODEL BELOW FOR PURCHASING DETAILS
| Model | Driver Type | Item Name / Number | American | |
|---|---|---|---|---|
 |
ECTD-5000U Controller (120V) | 313003 | AC120VC, 50-60Hz | DC38V 5A |
 |
ECTD-5000E Controller (230V) | 313004 | AC230VC, 50-60Hz | DC38V 5A |
Manuals and Guides for the ECTD Controller
- View the product manual for the ECTD Controller.
- View the product manual for the ECTD Plus Controller.
- View the MountzCom III Software for the ECT-Series.
- View the Power Tool Cable Installation & Management Guide for the ECT electric screwdrivers.
Where the ECTD Controllers fit in Singapore
The ECTD controller is what makes an ECT screwdriver a traceability tool rather than a power tool. It holds 15 presets covering torque, speed, soft start and angle control from 0.1 to 10 turns, presents them on a 7-inch colour touch screen, and exposes 8 inputs and 8 outputs on a 25-pin I/O connector plus RS232C and Ethernet with Modbus and Open Protocol 4.0. As a result, Singapore EMS and semiconductor equipment plants can drive preset selection from the PLC, pass results to MES, and keep Cp and Cpk per joint without a separate data logger.
Pair it with
- ECT-Series pistol grip transducerized screwdriver
- ECT-Series right angle
- ECT-Series in-line
- ECT-Series robotic
- Bit socket tray
- 44P I/O wiring box
- Mountz DC control tools
Frequently asked questions about ECTD controllers
Which screwdrivers work with ECTD controllers?
ECTD controllers run the Mountz ECT-Series transducerized electric screwdrivers in pistol grip, right angle, in-line and robotic forms. They are not interchangeable with EC-Series tools, which use the ECD controller.
How many presets does an ECTD controller hold?
15 presets, each with its own torque, speed, soft-start and angle parameters. Presets can be selected from the front panel or through the 25-pin I/O, for example from a bit socket tray or PLC.
Can the ECTD connect to my MES or PLC?
Yes. It offers 8 inputs and 8 outputs, RS232C and Ethernet, and speaks Modbus and Open Protocol 4.0, so it integrates with common PLC and MES environments.
Do I need to buy software separately?
No. MountzCom III software for programming and data analysis is included with Mountz DC controllers and carries no annual licence fee.
Can Phil Industries demonstrate the ECTD controller and ECT system in Singapore?
Yes. Phil Industries is an authorised Mountz distributor in Singapore. Our engineers can demonstrate the ECTD controller and ECT system on your line, help you select the model and controller, and quote the complete system. Call +65 6555 1745, WhatsApp +65 9853 9030 or email sales@phil-industries.com.sg.
- Auto-detection of a connected electric screwdriver when the controller is powered on
- Preset selection capability: Front panel or 25P I/O
- Angle Control: 0.1 – 10 turns
- 15 Preset Parameters: Torque, Speed, Soft Start & Angle
- Error display: Error code display (3 groups)
- Front panel 7″ Color LCD with touchscreen
- 8 Input & 8 Output flexible I/O (25P D-Sub)
- Communication 1 x RS232C, 1 x Ethernet
- Protocol: Modbus, Open Protocol
- 4.0 MEMS system ready
- SD Card data memory slot (memory card included)
- Mounting bracket included
Error-Proofing
- Error-proof the fastening process and eliminate manufacturing risks and prevent product defects.
- The EZ-Glider position control torque arm is an error-proofing system that detects and eliminates costly screw-fastening errors and ensures that every screw is correctly tightened in the correct sequence. Paired with ECT smart screwdrivers, the torque arm adds an extra layer of error-proofing to the fastening process.
Process Optimization
- Fastening Quality Control: OK/NG monitoring of screw fastening by a preset pattern of angle and/or time
- Fully programmable via the touch screen.
- PC-based program for parameter settings, monitoring, and real-time output
- The built-in screw counting function ensures that all screws are accounted for during the assembly process.
- Digital I/O allows interfacing with a machine & PLC interface for line control monitoring techniques.
- Programmable fastening sequences and workflows. Create standardized fastening workflows.
- Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
Data Collection and Analysis
- Data collection – record and store torque and fastening data.
- Collect and store essential quality data in a repository for data analytics, regulatory compliance, and traceability.
- Provides fastening torque data analysis (Standard Deviation, Mean, Average, CP, CPK ).
- Transducerized Tool – traceability, superior accuracy, and precision. The transducer continuously measures torque in real-time and feeds data into the system.
Mountz Quality Standards
- Clean room compliant (ISO14644-1 2015 Class 5)
- Free product software — no annual licensing required — savings of $2K.
Set-Up
- Requires ECTD Controller.
- Drive Adapter: This adapter changes the bit drive socket configuration from a ¼” drive to a 4mm HIOS drive or vice versa.
- I/O Cable for connecting the ECTD Controller to the 44P I/O Wiring Box device.
Error-Proofing & Process Improvement
- Bit Socket Tray: An error-proofing solution minimizes the risk of errors by automatically selecting the correct torque according to the socket or bit selected. It connects to the MDC controller. It will improve productivity and reduce operator errors. Saves downtime by automatically changing program settings for multiple fastening strategies.
- Position Control Torque Arms: Equipped with position encoders, the position control torque arm is an error-proofing system that detects and eliminates costly screw-fastening errors during the assembly process. The poka-yoke system reduces the risks of improperly fastening screws, ensuring that every screw is correctly tightened in the correct sequence.
- Screw Presenter: Deliver up to two screws per second to a fixed point where a human or robotic operator picks them up, cutting production time in half.
- Mag-O-Nets: Magnetize a bit by sliding the Mag-O-Net onto the bit—commonly used with a screw presenter.
- Vacuum Adapter: The kit is mounted on an electric screwdriver with a suction head that holds the screw on the bit, enabling the operator to pick it up with the tool. This effective, time-saving device works with most fasteners—commonly used with a screw presenter.
Ergonomics
- Tool Balancers: Provides easy handling for operators that work with power tools for long, continuous hours. A balancer enables a tool to be positioned over the workstation and helps workers avoid fatigue which can lead to low productivity, mistakes, and injuries.
- Ergonomic Torque Arms: Providing ergonomic solutions for your assembly line workers lessens fatigue, prevents injuries, and boosts productivity. Torque arm absorbs the torque reaction generated by a power tool. Mountz offers various arm configurations for flexible and mobile workstation designs. The ergonomic torque arms improve employee safety.
- Tool Stand: Prevent damage to power tools from dropping. Convenient tool positioning – adjust both vertically and horizontally.
Service & Calibration
- Torque Analyzers & Sensors: If torque tools slip out of calibration, that could impact the quality of your products. Having an accurate way to test calibration onsite regularly is a great way to reduce risk. With Mountz torque analyzers and sensors, you can test tools before they go into service daily or weekly.
- Run-Down Adapters: It is used when testing power tools with a torque analyzer or sensor. The run-down adapter (RDA) is designed to provide consistent and reliable torque readings for power-driven torque control tools. An RDA reduces the impact and irregular peaks that cause poor repeatability. The device is mounted in-line between the tool drive and the transducer.
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