MD-Series Robotic Electric Screwdrivers
The Mountz MD smart robotic screwdriver system provide engineers and operations with the latest torque fastening system with error-proofing technology that eliminates manufacturing risks and prevents product defects. The high-performance torque fastening system allows manufacturers to optimize the assembly area, reduce labor costs, and increase productivity.
Combined with a built-in screw counter and error-proofing software, Mountz DC control tools offer maximum production results and product oversight.
Designed for high production and sensitive environments, the MD-Series drivers are durable and reliable to make sure your assembly process runs smoothly.
MD Screwdrivers MUST be combined with the MDC Controller.
Optimize Your Assembly Process:
- Accuracy ± 10% CW/CCW standard.
- Using a smart tool reduces tooling costs and improves operations by optimizing a company’s manufacturing footprint. A single electric screwdriver fastening system can replace up to 15 screwdrivers.
- All Mountz DC controllers include free product software (ParaMon) for programming and analysis – no annual licensing is required.
- Digital I/O signals for interfacing with a machine & PLC interface for line control monitoring techniques.
- Description
Description
CHOOSE THE MODEL BELOW FOR PURCHASING DETAILS
| Model | Driver Type | Item Name / Number | American | S.I. | Drive Size | |
|---|---|---|---|---|---|---|
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MDA2601-E | Robotic | 310043 | 0.26 – 3.4 lbf.in | 2.9 – 38.4 cN.m | 4mm D-Cut |
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MDA2602-A | Robotic | 310044 | 0.43 – 6 lbf.in | 4.9 – 67.8 cN.m | 1/4″ F/Hex |
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MDA2604-A | Robotic | 310045 | 1.7 – 12.1 lbf.in | 19.2 – 136.7 cN.m | 1/4″ F/Hex |
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MDA2611-A | Robotic | 310046 | 3.4 – 29.5 lbf.in | 38.4 – 333 cN.m | 1/4″ F/Hex |
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MDA2616-A | Robotic | 310047 | 4.3 – 43.4 lbf.in | 49 – 490 cN.m | 1/4″ F/Hex |
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MDA3201-A | Robotic | 310048 | 0.86 – 10.4 lbf.in | 9.7 – 117.5 cN.m | 1/4″ F/Hex |
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MDA3202-A | Robotic | 310049 | 1.7 – 19 lbf.in | 19.2 – 214.7 cN.m | 1/4″ F/Hex |
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MDA3204-A | Robotic | 310050 | 3.4 – 34.7 lbf.in | 38.4 – 392 cN.m | 1/4″ F/Hex |
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MDA3211-A | Robotic | 310051 | 8.6 – 78.1 lbf.in | 1 – 8.8 N.m | 1/4″ F/Hex |
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MDA3216-A | Robotic | 310052 | 17.3 – 121.5 lbf.in | 2 – 13.7 N.m | 1/4″ F/Hex |
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MDA3236-Q | Robotic | 310053 | 34.7 – 243 lbf.in | 3.9 – 27.4 N.m | 3/8″ Sq. Dr. |
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MDA3264-Q | Robotic | 310054 | 69.4 – 434 lbf.in | 7.8 – 49 N.m | 1/2″ Sq. Dr. |
CHOOSE THE MODEL BELOW
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| Model: | Socket Head Power Bits 1/20 x 2″ |
| Item Name / Number: | 121039 |
| Bit Hex Size: | 1/20″ |
| Bit Length(IN): | 2″ |
| Package Quantity |
- Drivers include a front mounting flange.
- Electric screwdriver is engineered for automation applications that provide manufacturers with a rapid, reliable and precise method of fastening screws. Automation helps reduce the production cycle time.
- Easy integration into the production line via ethernet or Modbus protocols. Rapid reconfiguration for new production projects into existing manufacturing infrastructure.
- Forward and reverse direction. Start and stop output signals.
MDC Controller:
- Fully programmable via the touch screen
- Digital I/O signals for interfacing with a machine & PLC interface for line control monitoring techniques.
- Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
- Collect and save all fastening data on SD memory card.
- MCD Controller provides fastening torque data analysis (Standard Deviation, Mean, Average, CP, CPK ).
Error-Proofing:
- Error-proof the fastening process and eliminate manufacturing risks and prevent product defects.
Process Optimization:
- Achieve multiple fastening tasks with one screwdriver system. A single fastening system can replace up to 15 power tools.
- Digital I/O allows interfacing with a machine & PLC interface for line control monitoring techniques.
- Programmable fastening sequences and workflows. Create standardized fastening workflows. Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
- The built-in screw counting function ensures that all screws are accounted for during the assembly process.
- Operational for thread tapping applications.
Data Collection and Analysis:
- Data collection – record and store torque and fastening data.
- Collect and store essential quality data in a repository for data analytics, regulatory compliance, and traceability.
Mountz Quality Standards:
- Low maintenance with an extended life cycle.
- Swiss DC servo motor provides precise, accurate, and repeatable torque control.
- Low inertial force provides smooth reaction-less operation with little G force to assembled parts.
Tool Packaging Includes
- Power tool table (3 meter length)
- Tool hanger hook
- Tool calibration report
Set-Up:
- Requires MDC Controller.
- Drive Adapter: This adapter changes the bit drive socket configuration from a ¼” drive to a 4mm HIOS drive or vice versa.
- I/O Cable for connecting the Mini Controller to the 44P I/O Wiring Box device.
Process Improvement:
- Automation Screw Presenter: Deliver up to two screws per second to a fixed point where a human or robotic operator picks them up, cutting production time in half.
- Vacuum Adapter: The kit is mounted on an electric screwdriver with a suction head that holds the screw on the bit, enabling the operator to pick it up with the tool. This effective, time-saving device works with most fasteners—commonly used with a screw presenter.
Service & Calibration:
- Torque Analyzers & Sensors: If torque tools slip out of calibration, that could impact the quality of your products. Having an accurate way to test calibration onsite regularly is a great way to reduce risk. With Mountz torque analyzers and sensors, you can test tools before they go into service daily or weekly.
- Run-Down Adapters: It is used when testing power tools with a torque analyzer or sensor. The run-down adapter (RDA) is designed to provide consistent and reliable torque readings for power-driven torque control tools. An RDA reduces the impact and irregular peaks that cause poor repeatability. The device is mounted in-line between the tool drive and the transducer.
- Prepaid Calibration Vouchers: Book service and maintenance in advance to ensure your tools are always in top condition and ready to use. Add this service to any tooling purchase.
Tailored Industrial Support with Quality Products and Expert Guidance.
Our solutions will reduce your bottle necks and improve your efficiency and productivity, contact us now and let us know how we can help you, we are always here!